Цилиндрический хвостовик 7792VXD12; Метрическая система. Фрезы для работы с большими подачами. Фрезы 7792 для работы с большими подачами • IC 12 • Stellram
Особенности:
- Фрезы с очень мелким шагом зубьев позволяют увеличить удельный съем металла, особенно при обработке жаропрочных сплавов.
- Конструкция с положительным передним углом снижает силы резания и позволяет выполнять обработку с большим вылетом инструмента.
- Возможности врезания под углом и плунжерного фрезерования.
Применение:
- Face Milling
- Ramping: Blank
- Helical Milling
- Pocketing
- Plunge Milling: Ball Nose
- Counter Boring
- Slotting: Shoulder
- Spiral Circular
- Inclined Square End Mill
- Milling - Through Coolant
- Shank - Cylindrical Plain
| SAP Material Number | ISO Catalog Number | [D1] Effective Cutting Diameter | [L] Overall Length | [D] Adapter / Shank / Bore Diameter | [L2] Head Length | [AP1MAX] 1st Maximum Cutting Depth | [D1MAX] Maximum Cutting Diameter | [Z] Number of Flutes |
|---|
| 5661017 | 7792VXD12CA032Z2R70 | 10.6000 | 250.0000 | 32.0 | 70.0000 | 2.5000 | 32.0000 | 2 |
| 6025563 | 7792VXD12CA032Z3R70 | 13.8640 | 250.0000 | 32.0 | 70.0000 | 2.5000 | 32.0000 | 3 |
Выбор пластины:
| Material Group | Light Machining | General Purpose | Heavy Machining |
| (Light geometry) | | (Strong geometry) |
| wear resistance |  | toughness |
| Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | …GP | KC522M | …GP | KCPM40 | …GP | KCPM40 |
| P3–P4 | …GP | KC522M | …D | KC522M | …D | KCPM40 |
| P5–P6 | ...D411 | SP6519 | ...D411 | X500 | ...D41 | X500 |
| M1–M2 | ...D411 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| M3 | ...D411 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| K1–K2 | …D | KCK15 | …D | KCK15 | …D | KCPK30 |
| K3 | …D | KCPK30 | …D | KCPK30 | …D | KCPK30 |
| N1–N2 | ...D721 | GH2 | ...D721 | GH2 | ...D721 | GH2 |
| N3 | ...D721 | GH2 | ...D721 | GH2 | ...D721 | GH2 |
| S1–S2 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
| S3 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
| S4 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
| H1 | …D | KC510M | …D | KC510M | …D | KCPM40 |
Подача:
При осевой глубине резания (ap) 2,50
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry |
| 5% | 10% | 20% | 30% | 40–100% | |
| .E..D721 | 0,28 | 1,02 | 1,65 | 0,21 | 0,73 | 1,18 | 0,15 | 0,55 | 0,88 | 0,13 | 0,48 | 0,76 | 0,12 | 0,44 | 0,70 | .E..D721 |
| .E..D41 | 0,36 | 1,15 | 1,81 | 0,26 | 0,83 | 1,29 | 0,19 | 0,62 | 0,96 | 0,17 | 0,54 | 0,83 | 0,15 | 0,49 | 0,76 | .E..D41 |
| .E..D411 | 0,36 | 1,15 | 1,81 | 0,26 | 0,83 | 1,29 | 0,19 | 0,62 | 0,96 | 0,17 | 0,54 | 0,83 | 0,15 | 0,49 | 0,76 | .E..D411 |
| .S..GP | 0,51 | 1,30 | 1,99 | 0,37 | 0,93 | 1,41 | 0,28 | 0,70 | 1,05 | 0,24 | 0,61 | 0,91 | 0,22 | 0,55 | 0,83 | .S..GP |
| .S..D | 0,51 | 1,30 | 1,95 | 0,37 | 0,93 | 1,38 | 0,28 | 0,70 | 1,03 | 0,24 | 0,61 | 0,89 | 0,22 | 0,55 | 0,82 | .S..D |
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry |
| 10% | 20% | 30% | 40–100% | |
| ...D721 | 0,32 | 1,86 | 2,10 | 0,24 | 1,37 | 1,54 | 0,21 | 1,19 | 1,34 | 0,19 | 1,09 | 1,22 | ...D721 |
| ...D411 | 0,51 | 2,52 | 3,02 | 0,38 | 1,84 | 2,19 | 0,33 | 1,60 | 1,90 | 0,31 | 1,46 | 1,73 | ...D411 |
| ...D41 | 0,51 | 2,43 | 2,92 | 0,38 | 1,78 | 2,13 | 0,33 | 1,54 | 1,84 | 0,31 | 1,41 | 1,68 | ...D41 |
| ...GP | 0,69 | 2,65 | 3,44 | 0,51 | 1,93 | 2,49 | 0,44 | 1,67 | 2,15 | 0,41 | 1,53 | 1,96 | ...GP |
| ...D | 0,69 | 3,20 | 3,90 | 0,51 | 2,32 | 2,81 | 0,44 | 2,01 | 2,42 | 0,41 | 1,83 | 2,20 | ...D |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry |
| 5% | 10% | 20% | 30% | 40–100% | |
| .E..D721 | 0,34 | 1,23 | 2,00 | 0,25 | 0,88 | 1,42 | 0,19 | 0,66 | 1,05 | 0,16 | 0,57 | 0,92 | 0,15 | 0,52 | 0,84 | .E..D721 |
| .E..D41 | 0,43 | 1,39 | 2,20 | 0,31 | 0,99 | 1,56 | 0,23 | 0,74 | 1,15 | 0,20 | 0,64 | 1,00 | 0,19 | 0,59 | 0,92 | .E..D41 |
| .E..D411 | 0,43 | 1,39 | 2,20 | 0,31 | 0,99 | 1,56 | 0,23 | 0,74 | 1,15 | 0,20 | 0,64 | 1,00 | 0,19 | 0,59 | 0,92 | .E..D411 |
| .S..GP | 0,62 | 1,57 | 2,41 | 0,45 | 1,12 | 1,70 | 0,33 | 0,84 | 1,26 | 0,29 | 0,73 | 1,10 | 0,27 | 0,67 | 1,00 | .S..GP |
| .S..D | 0,62 | 1,57 | 2,36 | 0,45 | 1,12 | 1,67 | 0,33 | 0,84 | 1,24 | 0,29 | 0,73 | 1,08 | 0,27 | 0,67 | 0,98 | .S..D |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry |
| 5% | 10% | 20% | 30% | 40–100% | |
| .E..D721 | 0,39 | 1,41 | 2,29 | 0,28 | 1,01 | 1,62 | 0,21 | 0,75 | 1,20 | 0,18 | 0,65 | 1,04 | 0,17 | 0,60 | 0,96 | .E..D721 |
| .E..D41 | 0,49 | 1,59 | 2,52 | 0,35 | 1,13 | 1,78 | 0,26 | 0,84 | 1,31 | 0,23 | 0,73 | 1,14 | 0,21 | 0,67 | 1,04 | .E..D41 |
| .E..D411 | 0,49 | 1,59 | 2,52 | 0,35 | 1,13 | 1,78 | 0,26 | 0,84 | 1,31 | 0,23 | 0,73 | 1,14 | 0,21 | 0,67 | 1,04 | .E..D411 |
| .S..GP | 0,70 | 1,80 | 2,76 | 0,51 | 1,28 | 1,94 | 0,38 | 0,95 | 1,44 | 0,33 | 0,83 | 1,25 | 0,30 | 0,76 | 1,14 | .S..GP |
| .S..D | 0,70 | 1,80 | 2,71 | 0,51 | 1,28 | 1,90 | 0,38 | 0,95 | 1,41 | 0,33 | 0,83 | 1,22 | 0,30 | 0,76 | 1,12 | .S..D |
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry |  | Programmed Feed per Tooth (fz) | Insert Geometry |
| | Max 9mm insert engagement (ae radial engagement) | |
| .E..D721 | | 0,06 | 0,20 | 0,32 | .E..D721 |
| .E..D41 | | 0,07 | 0,23 | 0,35 | .E..D41 |
| .E..D411 | | 0,07 | 0,23 | 0,35 | .E..D411 |
| .S..GP | | 0,10 | 0,25 | 0,38 | .S..GP |
| .S..D | | 0,10 | 0,25 | 0,38 | .S..D |
Скорость:
Рекомендуемые начальные скорости резания [м/мин]
| Material Group | GH2 | KC510M | KC522M | KC725M | KCK15 | KCPK30 | KCPM20 | KCPM40 | KCSM40 | SC3025 | SC6525 | SP6519 | X400 | X500 |
| P | 1 | – | – | – | – | – | – | 395 | 340 | 325 | 410 | 320 | 280 | – | – | – | 545 | 475 | 445 | 660 | 580 | 540 | 355 | 310 | 295 | – | – | – | – | – | – | 445 | 305 | 170 | 355 | 260 | 155 | 310 | 230 | 145 | 325 | 240 | 155 |
| 2 | – | – | – | – | – | – | 330 | 290 | 240 | 320 | 245 | 210 | – | – | – | 335 | 305 | 275 | 410 | 370 | 330 | 300 | 260 | 215 | – | – | – | – | – | – | 390 | 270 | 145 | 310 | 230 | 140 | 275 | 205 | 125 | 290 | 215 | 140 |
| 3 | – | – | – | – | – | – | 305 | 260 | 210 | 280 | 210 | 180 | – | – | – | 305 | 275 | 245 | 370 | 330 | 305 | 275 | 235 | 190 | – | – | – | – | – | – | 350 | 240 | 125 | 275 | 200 | 120 | 240 | 180 | 115 | 250 | 185 | 120 |
| 4 | – | – | – | 295 | 240 | 205 | 270 | 220 | 180 | 235 | 175 | 145 | – | – | – | 230 | 210 | 190 | 275 | 260 | 230 | 245 | 205 | 160 | – | – | – | – | – | – | 250 | 175 | 95 | 210 | 150 | 90 | 180 | 130 | 85 | 190 | 145 | 90 |
| 5 | – | – | – | – | – | – | 220 | 205 | 180 | 310 | 235 | 190 | – | – | – | 310 | 275 | 250 | 330 | 300 | 275 | 205 | 185 | 160 | 165 | 120 | 85 | – | – | – | 190 | 145 | 95 | 170 | 125 | 85 | – | – | – | 155 | 120 | 85 |
| 6 | – | – | – | – | – | – | 200 | 150 | 120 | 210 | 155 | 125 | – | – | – | 190 | 160 | 0 | 230 | 205 | 175 | 180 | 140 | 110 | 140 | 100 | 60 | – | – | – | 170 | 120 | 70 | 145 | 100 | 60 | – | – | – | 130 | 95 | 60 |
| M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | – | – | – | – | – | – | 245 | 220 | 185 | 270 | 240 | 210 | 235 | 205 | 185 | 315 | 225 | 140 | – | – | – | 230 | 185 | 145 | 325 | 235 | 140 | – | – | – | 300 | 220 | 140 |
| 2 | – | – | – | – | – | – | 220 | 190 | 155 | – | – | – | – | – | – | 220 | 190 | 170 | 245 | 210 | 190 | 210 | 180 | 150 | 280 | 205 | 130 | – | – | – | 310 | 220 | 130 | 280 | 205 | 125 | – | – | – | 265 | 190 | 120 |
| 3 | – | – | – | – | – | – | 170 | 145 | 115 | – | – | – | – | – | – | 175 | 155 | 140 | 190 | 175 | 150 | 155 | 140 | 110 | 230 | 165 | 105 | – | – | – | 250 | 180 | 110 | 235 | 170 | 100 | – | – | – | 215 | 155 | 95 |
| K | 1 | 300 | 220 | 145 | 355 | 320 | 290 | 275 | 245 | 220 | – | – | – | 505 | 460 | 410 | 355 | 320 | 290 | 430 | 390 | 355 | – | – | – | – | – | – | 475 | 330 | 180 | 470 | 325 | 175 | 355 | 265 | 170 | – | – | – | 335 | 240 | 145 |
| 2 | 260 | 190 | 125 | 275 | 245 | 230 | 215 | 190 | 180 | – | – | – | 400 | 355 | 330 | 280 | 250 | 230 | 340 | 305 | 280 | – | – | – | – | – | – | 400 | 275 | 145 | 365 | 250 | 140 | 290 | 210 | 130 | – | – | – | 245 | 185 | 125 |
| 3 | 220 | 175 | 120 | 235 | 210 | 190 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 235 | 210 | 190 | 290 | 260 | 240 | – | – | – | – | – | – | 330 | 230 | 125 | – | – | – | 265 | 190 | 120 | – | – | – | 205 | 160 | 115 |
| N | 1 | 3295 | 1890 | 480 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 3295 | 1890 | 480 | 695 | 640 | 590 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 2560 | 1460 | 355 | 695 | 640 | 590 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| S | 1 | – | – | – | – | – | – | 50 | 40 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 40 | 35 | 75 | 55 | 35 | – | – | – | – | – | – | 65 | 50 | 30 | – | – | – | 60 | 40 | 30 |
| 2 | – | – | – | – | – | – | 50 | 40 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 40 | 35 | 70 | 50 | 35 | – | – | – | – | – | – | 60 | 40 | 25 | – | – | – | 55 | 40 | 25 |
| 3 | – | – | – | – | – | – | 60 | 50 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 80 | 55 | 35 | – | – | – | – | – | – | 65 | 50 | 30 | – | – | – | 60 | 50 | 30 |
| 4 | – | – | – | – | – | – | 85 | 60 | 40 | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | 80 | 60 | 40 | 110 | 80 | 50 | – | – | – | – | – | – | 95 | 70 | 45 | – | – | – | 90 | 65 | 40 |
| H | 1 | – | – | – | 190 | 155 | 110 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – | 170 | 140 | 115 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 115 | 85 | 55 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 95 | 70 | 40 | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Material Group | GH2 | KC510M | KC522M | KC725M | KCK15 | KCPK30 | KCPM20 | KCPM40 | KCSM40 | SC3025 | SC6525 | SP6519 | X400 | X500 |
| P | 1 | – | – | – | – | – | – | 1295 | 1120 | 1060 | 1025 | 905 | 845 | – | – | – | 1790 | 1555 | 1460 | 2165 | 1910 | 1770 | 1165 | 1025 | 965 | – | – | – | – | – | – | 1460 | 1000 | 550 | 1165 | 845 | 510 | 1025 | 750 | 475 | 1060 | 785 | 510 |
| 2 | – | – | – | – | – | – | 1080 | 940 | 785 | 865 | 750 | 630 | – | – | – | 1105 | 1000 | 905 | 1340 | 1220 | 1080 | 985 | 845 | 710 | – | – | – | – | – | – | 1280 | 890 | 475 | 1025 | 750 | 450 | 905 | 670 | 415 | 940 | 710 | 450 |
| 3 | – | – | – | – | – | – | 1000 | 845 | 690 | 785 | 670 | 550 | – | – | – | 1000 | 905 | 805 | 1220 | 1080 | 1000 | 905 | 770 | 630 | – | – | – | – | – | – | 1140 | 785 | 415 | 905 | 650 | 395 | 785 | 590 | 370 | 830 | 610 | 395 |
| 4 | – | – | – | 965 | 785 | 670 | 890 | 725 | 590 | 710 | 590 | 475 | – | – | – | 750 | 690 | 630 | 905 | 845 | 750 | 805 | 670 | 535 | – | – | – | – | – | – | 830 | 570 | 310 | 690 | 490 | 295 | 590 | 430 | 275 | 630 | 475 | 295 |
| 5 | – | – | – | – | – | – | 725 | 670 | 590 | 590 | 535 | 475 | – | – | – | 1025 | 905 | 830 | 1080 | 985 | 905 | 670 | 610 | 535 | 530 | 390 | 280 | – | – | – | 630 | 475 | 310 | 550 | 415 | 275 | – | – | – | 510 | 395 | 275 |
| 6 | – | – | – | – | – | – | 650 | 490 | 395 | 510 | 395 | 310 | – | – | – | 630 | 535 | – | 750 | 670 | 570 | 590 | 450 | 355 | 450 | 730 | 200 | – | – | – | 550 | 395 | 235 | 475 | 335 | 200 | – | – | – | 430 | 310 | 200 |
| M | 1 | – | – | – | – | – | – | 805 | 710 | 650 | 670 | 590 | 535 | – | – | – | 805 | 725 | 610 | 890 | 785 | 690 | 770 | 670 | 610 | 1020 | 730 | 450 | – | – | – | 750 | 610 | 475 | 1060 | 770 | 450 | – | – | – | 985 | 725 | 450 |
| 2 | – | – | – | – | – | – | 725 | 630 | 510 | 610 | 510 | 430 | – | – | – | 725 | 630 | 550 | 805 | 690 | 630 | 690 | 590 | 490 | 910 | 675 | 415 | – | – | – | 1025 | 725 | 430 | 925 | 670 | 415 | – | – | – | 865 | 630 | 395 |
| 3 | – | – | – | – | – | – | 550 | 475 | 370 | 450 | 395 | 310 | – | – | – | 570 | 510 | 450 | 630 | 570 | 490 | 510 | 450 | 355 | 750 | 530 | 340 | – | – | – | 830 | 590 | 355 | 770 | 550 | 335 | – | – | – | 710 | 510 | 310 |
| K | 1 | 985 | 725 | 475 | 1165 | 1045 | 940 | 905 | 805 | 725 | – | – | – | 1655 | 1520 | 1340 | – | – | – | 1415 | 1280 | 1165 | – | – | – | – | – | – | 1555 | 1080 | 590 | 1535 | 1060 | 570 | 1165 | 865 | 550 | – | – | – | 1105 | 785 | 475 |
| 2 | 845 | 630 | 415 | 905 | 805 | 750 | 710 | 630 | 590 | – | – | – | 1320 | 1165 | 1080 | – | – | – | 1120 | 1000 | 925 | – | – | – | – | – | – | 1320 | 905 | 475 | 1200 | 830 | 450 | 940 | 690 | 430 | – | – | – | 805 | 610 | 415 |
| 3 | 725 | 570 | 395 | 770 | 690 | 630 | 590 | 535 | 475 | – | – | – | 1105 | 985 | 905 | – | – | – | 940 | 845 | 785 | – | – | – | – | – | – | 1080 | 750 | 415 | – | – | – | 865 | 630 | 395 | – | – | – | 670 | 535 | 370 |
| N | 1 | 10805 | 6200 | 1570 | 2520 | 2245 | 2065 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 10805 | 6200 | 1570 | 2280 | 2105 | 1925 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 8405 | 4780 | 1165 | 2280 | 2105 | 1925 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| S | 1 | – | – | – | – | – | – | 155 | 140 | 95 | 140 | 120 | 95 | – | – | – | 140 | 120 | 95 | – | – | – | 155 | 140 | 120 | 240 | 175 | 110 | – | – | – | – | – | – | 215 | 155 | 90 | – | – | – | 185 | 140 | 90 |
| 2 | – | – | – | – | – | – | 155 | 140 | 95 | 140 | 120 | 95 | – | – | – | 140 | 120 | 95 | – | – | – | 155 | 140 | 120 | 220 | 160 | 100 | – | – | – | – | – | – | 185 | 140 | 85 | – | – | – | 175 | 140 | 85 |
| 3 | – | – | – | – | – | – | 200 | 155 | 95 | 180 | 140 | 95 | – | – | – | 180 | 140 | 95 | – | – | – | 200 | 155 | 120 | 255 | 180 | 115 | – | – | – | – | – | – | 215 | 155 | 95 | – | – | – | 200 | 155 | 95 |
| 4 | – | – | – | – | – | – | 275 | 200 | 140 | 235 | 180 | 120 | – | – | – | 235 | 180 | 120 | – | – | – | 260 | 200 | 140 | 355 | 260 | 165 | – | – | – | – | – | – | 310 | 235 | 145 | – | – | – | 290 | 215 | 140 |
| H | 1 | – | – | – | 630 | 510 | 355 | 475 | 355 | 275 | – | – | – | – | – | – | – | – | – | 550 | 450 | 370 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 370 | 275 | 180 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 235 | 140 | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – |
|