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Описание
7792VXD09 Modular Head Screw-On; Inch. High-Feed Milling Cutters. Фрезы 7792 для работы с большими подачами • IC 09 • Stellram
Особенности:
- Ultra-fine pitch cutters available to increase material removal rates, especially on high-temp alloys.
- Positive design to support lower cutting forces and long overhang usage.
- Ramping and plunge milling capabilities.
- Screw-on cutters provide better rigidity and stability when used with small spindles: BT30, BT40, DV40, HSK50, HSK63, etc.
- Screw-on cutters can be less expensive when compared to cylindrical shank cutters due to their higher flexibility through multiple holder combinations.
Применение:
- Face Milling
- Ramping: Blank
- Helical Milling
- Pocketing
- Plunge Milling: Ball Nose
- Counter Boring
- Slotting: Shoulder
- Spiral Circular
- Inclined Square End Mill
- Milling - Through Coolant
- Shank - Screw-On
| SAP Material Number | ISO Catalog Number | [D1] Effective Cutting Diameter | [L2] Head Length | [G3X] Connection Thread Size External | [D1MAX] Maximum Cutting Diameter | [AP1MAX] 1st Maximum Cutting Depth | [DPM] Pilot Diameter Machine Side | [Z] Number of Flutes |
|---|---|---|---|---|---|---|---|---|
| 5659840 | A7792VXD09SA1.0Z2R1.4 | 12.3790 | 35.0000 | M12 | 25.2000 | 1.5000 | 12.4880 | 2 |
| 5660449 | A7792VXD09SA1.25Z3R2 | 18.7540 | 43.0000 | M16 | 31.7500 | 1.5000 | 17.0000 | 3 |
Выбор пластины:
Рекомендации по выбору режущих пластин; IC 09
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | (Strong geometry) | |||||
| wear resistance |  | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | …GP | KC522M | …GP | KCPM40 | …GP | KCPM40 |
| P3–P4 | …GP | KC522M | …D | KC522M | …D | KCPM40 |
| P5–P6 | ...D411 | SP6519 | ...D411 | X500 | ...D41 | X500 |
| M1–M2 | ...D411 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| M3 | ...D411 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| K1–K2 | …D | KCK15 | …D | KCK15 | …D | KCPK30 |
| K3 | …D | KCPK30 | …D | KCPK30 | …D | KCPK30 |
| N1–N2 | ...D721 | GH2 | ...D721 | GH2 | ...D721 | GH2 |
| N3 | ...D721 | GH2 | ...D721 | GH2 | ...D721 | GH2 |
| S1–S2 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
| S3 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
| S4 | ...D411 | SP6519 | ...D411 | KCSM40 | ...D41 | KCSM40 |
| H1 | …D | KC510M | …D | KC510M | …D | KCPM40 |
Подача:
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..D721 | .012 | .038 | .067 | .009 | .027 | .047 | .006 | .020 | .034 | .006 | .018 | .030 | .005 | .016 | .027 | .E..D721 |
| .E..D41 | .015 | .044 | .067 | .011 | .031 | .047 | .008 | .023 | .034 | .007 | .020 | .030 | .006 | .018 | .027 | .E..D41 |
| .E..D411 | .015 | .044 | .067 | .011 | .031 | .047 | .008 | .023 | .034 | .007 | .020 | .030 | .006 | .018 | .027 | .E..D411 |
| .S..D | .021 | .048 | .079 | .015 | .034 | .055 | .011 | .025 | .040 | .010 | .022 | .035 | .009 | .020 | .032 | .S..D |
| .S..GP | .021 | .048 | .079 | .015 | .034 | .054 | .011 | .025 | .040 | .010 | .022 | .035 | .009 | .020 | .032 | .S..GP |
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..D721 | .015 | .047 | .083 | .010 | .033 | .057 | .008 | .024 | .042 | .007 | .021 | .036 | .006 | .019 | .033 | .E..D721 |
| .E..D41 | .018 | .053 | .083 | .013 | .038 | .057 | .010 | .028 | .042 | .009 | .024 | .036 | .008 | .022 | .033 | .E..D41 |
| .E..D411 | .018 | .053 | .083 | .013 | .038 | .057 | .010 | .028 | .042 | .009 | .024 | .036 | .008 | .022 | .033 | .E..D411 |
| .S..D | .026 | .059 | .098 | .019 | .041 | .067 | .014 | .031 | .049 | .012 | .027 | .042 | .011 | .024 | .039 | .S..D |
| .S..GP | .026 | .058 | .097 | .019 | .041 | .067 | .014 | .030 | .049 | .012 | .026 | .042 | .011 | .024 | .038 | .S..GP |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..D721 | .017 | .054 | .097 | .012 | .038 | .066 | .009 | .028 | .048 | .008 | .024 | .042 | .007 | .022 | .038 | .E..D721 |
| .E..D41 | .021 | .062 | .097 | .015 | .043 | .066 | .011 | .032 | .048 | .010 | .028 | .042 | .009 | .025 | .038 | .E..D41 |
| .E..D411 | .021 | .062 | .097 | .015 | .043 | .066 | .011 | .032 | .048 | .010 | .028 | .042 | .009 | .025 | .038 | .E..D411 |
| .S..D | .030 | .069 | .115 | .021 | .048 | .078 | .016 | .035 | .056 | .014 | .031 | .049 | .013 | .028 | .044 | .S..D |
| .S..GP | .030 | .068 | .114 | .021 | .047 | .077 | .016 | .035 | .056 | .014 | .030 | .048 | .013 | .028 | .044 | .S..GP |
| Insert Geometry |  | Programmed Feed per Tooth (fz) | Insert Geometry | ||
| Max .236" insert engagement (ae radial engagement) | |||||
| ...D721 | .002 | .007 | .012 | .E..D721 | |
| ...D41 | .003 | .008 | .012 | .E..D41 | |
| ...D411 | .003 | .008 | .012 | .E..D411 | |
| ...D | .004 | .009 | .014 | .S..D | |
| ...D | .004 | .009 | .014 | .S..GP | |
| Light Machining | General Purpose | Heavy Machining |
Скорость:
Рекомендуемые начальные скорости резания [м/мин]
| Material Group | GH2 | KCSM40 | SC3025 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | 445 | 305 | 170 | 355 | 260 | 155 | 310 | 230 | 145 | 325 | 240 | 155 |
| 2 | 390 | 270 | 145 | 310 | 230 | 140 | 275 | 205 | 125 | 290 | 215 | 140 | ||||||||||
| 3 | – | – | – | – | – | – | – | – | – | 350 | 240 | 125 | 275 | 200 | 120 | 240 | 180 | 115 | 250 | 185 | 120 | |
| 4 | – | – | – | – | – | – | – | – | – | 250 | 175 | 95 | 210 | 150 | 90 | 180 | 130 | 85 | 190 | 145 | 90 | |
| 5 | – | – | – | 165 | 120 | 85 | – | – | – | 190 | 145 | 95 | 170 | 125 | 85 | – | – | – | 155 | 120 | 85 | |
| 6 | – | – | – | 140 | 100 | 60 | – | – | – | 170 | 120 | 70 | 145 | 100 | 60 | – | – | – | 130 | 95 | 60 | |
| M | 1 | – | – | – | 315 | 225 | 140 | – | – | – | 230 | 185 | 145 | 325 | 235 | 140 | – | – | – | 300 | 220 | 140 |
| 2 | – | – | – | 280 | 205 | 130 | – | – | – | 310 | 220 | 130 | 280 | 205 | 125 | – | – | – | 265 | 190 | 120 | |
| 3 | – | – | – | 230 | 165 | 105 | – | – | – | 250 | 180 | 110 | 235 | 170 | 100 | – | – | – | 215 | 155 | 95 | |
| K | 1 | 300 | 220 | 145 | – | – | – | 475 | 330 | 180 | 470 | 325 | 175 | 355 | 265 | 170 | – | – | – | 335 | 240 | 145 |
| 2 | 260 | 190 | 125 | – | – | – | 400 | 275 | 145 | 365 | 250 | 140 | 290 | 210 | 130 | – | – | – | 245 | 185 | 125 | |
| 3 | 220 | 175 | 120 | – | – | – | 330 | 230 | 125 | – | – | – | 265 | 190 | 120 | – | – | – | 205 | 160 | 115 | |
| N | 1 | 3295 | 1890 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 3295 | 1890 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 2560 | 1460 | 355 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | 75 | 55 | 35 | – | – | – | – | – | – | 65 | 50 | 30 | – | – | – | 60 | 40 | 30 |
| 2 | – | – | – | 70 | 50 | 35 | – | – | – | – | – | – | 60 | 40 | 25 | – | – | – | 55 | 40 | 25 | |
| 3 | – | – | – | 80 | 55 | 35 | – | – | – | – | – | – | 65 | 50 | 30 | – | – | – | 60 | 50 | 30 | |
| 4 | – | – | – | 110 | 80 | 50 | – | – | – | – | – | – | 95 | 70 | 45 | – | – | – | 90 | 65 | 40 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 115 | 85 | 55 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 95 | 70 | 40 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| Material Group | GH2 | KCSM40 | SC3025 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | 1460 | 1000 | 550 | 1165 | 845 | 510 | 1025 | 750 | 475 | 1060 | 785 | 510 |
| 2 | – | – | – | – | – | – | – | – | – | 1280 | 890 | 475 | 1025 | 750 | 450 | 905 | 670 | 415 | 940 | 710 | 450 | |
| 3 | – | – | – | – | – | – | – | – | – | 1140 | 785 | 415 | 905 | 650 | 395 | 785 | 590 | 370 | 830 | 610 | 395 | |
| 4 | – | – | – | – | – | – | – | – | – | 830 | 570 | 310 | 690 | 490 | 295 | 590 | 430 | 275 | 630 | 475 | 295 | |
| 5 | – | – | – | 530 | 390 | 280 | – | – | – | 630 | 475 | 310 | 550 | 415 | 275 | – | – | – | 510 | 395 | 275 | |
| 6 | – | – | – | 450 | 730 | 200 | – | – | – | 550 | 395 | 235 | 475 | 335 | 200 | – | – | – | 430 | 310 | 200 | |
| M | 1 | – | – | – | 1020 | 730 | 450 | – | – | – | 750 | 610 | 475 | 1060 | 770 | 450 | – | – | – | 985 | 725 | 450 |
| 2 | – | – | – | 910 | 675 | 415 | – | – | – | 1025 | 725 | 430 | 925 | 670 | 415 | – | – | – | 865 | 630 | 395 | |
| 3 | – | – | – | 750 | 530 | 340 | – | – | – | 830 | 590 | 355 | 770 | 550 | 335 | – | – | – | 710 | 510 | 310 | |
| K | 1 | 985 | 725 | 475 | – | – | – | 1555 | 1080 | 590 | 1535 | 1060 | 570 | 1165 | 865 | 550 | – | – | – | 1105 | 785 | 475 |
| 2 | 845 | 630 | 415 | – | – | – | 1320 | 905 | 475 | 1200 | 830 | 450 | 940 | 690 | 430 | – | – | – | 805 | 610 | 415 | |
| 3 | 725 | 570 | 395 | – | – | – | 1080 | 750 | 415 | – | – | – | 865 | 630 | 395 | – | – | – | 670 | 535 | 370 | |
| N | 1 | 10805 | 6200 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 10805 | 6200 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 8405 | 4780 | 1165 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | 240 | 175 | 110 | – | – | – | – | – | – | 215 | 155 | 90 | – | – | – | 185 | 140 | 90 |
| 2 | – | – | – | 220 | 160 | 100 | – | – | – | – | – | – | 185 | 140 | 85 | – | – | – | 175 | 140 | 85 | |
| 3 | – | – | – | 255 | 180 | 115 | – | – | – | – | – | – | 215 | 155 | 95 | – | – | – | 200 | 155 | 95 | |
| 4 | – | – | – | 355 | 260 | 165 | – | – | – | – | – | – | 310 | 235 | 145 | – | – | – | 290 | 215 | 140 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 370 | 275 | 180 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 235 | 140 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
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