A2; Ширина резания; 2,2 мм; Метрическая система. Фрезы для прорезания очень узких пазов. Фрезы KVNS A2™ для прорезания пазов
Особенности:
- Стандартный ассортимент включает режущие пластины с позитивным стружколомом.
- Посадочное гнездо под пластину с фиксированным упором.
- Превосходные результаты при прорезании пазов с плоским дном и выполнении операций отрезки.
- Для каждого корпуса фрезы требуются два приводных кольца (следует заказывать отдельно, попарно).
Применение:
| SAP Material Number | ISO Catalog Number | [D1] Effective Cutting Diameter | Gage Insert | [D] Adapter / Shank / Bore Diameter | [L1S] Secondary Gage Length | [BM] Cutting Width Minimum | Max RPM | Number of Inserts | [THUB] Hub Thickness | Weight Kilograms | [CDX] Radial Maximum Depth of Cut |
|---|
| 1246124 | 4.97080122 | 80.0000 | 3.90022____ | 16.0 | 0.9000 | 2.2000 | 4000 | 7 | 1.8000 | 0.05 | 21.0000 |
| 1246132 | 4.97101122 | 100.0000 | 3.90022____ | 22.0 | 0.9000 | 2.2000 | 3200 | 9 | 1.8000 | 0.08 | 27.0000 |
| 1246140 | 4.97123122 | 125.0000 | 3.90022____ | 32.0 | 0.9000 | 2.2000 | 2600 | 11 | 1.8000 | 0.13 | 35.0000 |
| 1246147 | 4.97164122 | 160.0000 | 3.90022____ | 40.0 | 0.9000 | 2.2000 | 2000 | 14 | 1.8000 | 0.22 | 40.0000 |
Выбор пластины:
| Material Group | Light Machining | General Purpose | Heavy Machining |
| – | (Light geometry) | – | (Strong geometry) |
| – | wear resistance |  | toughness |
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .S..GD | KC735M | .S..GD | KCPK30 | .S..GB | KCPK30 |
| P3–P4 | .S..GD | KC735M | .S..GD | KCPK30 | .S..GB | KCPK30 |
| P5–P6 | .S..GD | KC735M | .S..GB | KCPK30 | .S..GB | KCPK30 |
| M1–M2 | .S..GD | KC735M | .S..GD | KCPK30 | .S..GB | KCPK30 |
| M3 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
| K1–K2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
| K3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
| N1–N2 | .E..GD | KMF | .E..GD | KMF | .E..GD | KMF |
| N3 | .E..GD | KMF | .E..GD | KMF | .E..GD | KMF |
| S1–S2 | .E..GD | KMF | .E..GD | KMF | .E..GD | KMF |
| S3 | .E..GD | KMF | .E..GD | KMF | .E..GD | KMF |
| S4 | .E..GD | KMF | .E..GD | KMF | .E..GD | KMF |
| H1 | – | – | – | – | – | – |
Подача:
Рекомендуемые начальные подачи [мм/зуб]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry |
| 5% | 10% | 20% | 30% | 40–100% | |
| .E..GD | 0,23 | 0,41 | 0,63 | 0,17 | 0,29 | 0,46 | 0,13 | 0,22 | 0,34 | 0,11 | 0,19 | 0,30 | 0,10 | 0,18 | 0,27 | .E..GD |
| .S..GD | 0,23 | 0,46 | 0,71 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GD |
| .S..GB | 0,23 | 0,46 | 0,74 | 0,17 | 0,33 | 0,54 | 0,13 | 0,25 | 0,40 | 0,11 | 0,22 | 0,35 | 0,10 | 0,20 | 0,32 | .S..GB |
| Light Machining | General Purpose | Heavy Machining |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry |
| 5% | 10% | 20% | 30% | 40–100% | |
| .E..GD | .009 | .015 | .024 | .007 | .011 | .017 | .005 | .008 | .013 | .004 | .007 | .011 | .004 | .007 | .010 | .E..GD |
| .S..GD | .009 | .017 | .026 | .007 | .013 | .019 | .005 | .009 | .014 | .004 | .008 | .012 | .004 | .008 | .011 | .S..GD |
| .S..GB | .009 | .017 | .028 | .007 | .013 | .020 | .005 | .009 | .015 | .004 | .008 | .013 | .004 | .008 | .012 | .S..GB |
| Light Machining | General Purpose | Heavy Machining |
Скорость:
Рекомендуемые начальные скорости резания [м/мин]
| Material Group | KC735M | KCPK30 | KMF |
| P | 1 | – | – | – | 455 | 395 | 370 | – | – | – |
| 2 | – | – | – | 280 | 255 | 230 | – | – | – |
| 3 | – | – | – | 255 | 230 | 205 | – | – | – |
| 4 | – | – | – | 190 | 175 | 160 | – | – | – |
| 5 | – | – | – | 260 | 230 | 210 | – | – | – |
| 6 | – | – | – | 160 | 135 | – | – | – | – |
| M | 1 | 105 | 90 | 80 | 205 | 185 | 155 | – | – | – |
| 2 | 95 | 85 | 75 | 185 | 160 | 140 | – | – | – |
| 3 | 70 | 60 | – | 145 | 130 | 115 | – | – | – |
| K | 1 | – | – | – | 295 | 265 | 240 | – | – | – |
| 2 | – | – | – | 235 | 210 | 190 | – | – | – |
| 3 | – | – | – | 195 | 175 | 160 | – | – | – |
| N | 1–2 | – | – | – | – | – | – | 335 | 300 | 270 |
| 3 | – | – | – | – | – | – | 220 | 200 | 170 |
| S | 1 | – | – | – | – | – | – | 30 | 25 | 20 |
| 2 | – | – | – | – | – | – | 30 | 25 | 20 |
| 3 | – | – | – | – | – | – | 30 | 25 | 20 |
| 4 | – | – | – | – | – | – | 25 | 25 | 25 |
| H | 1 | – | – | – | – | – | – | – | – | – |
| Material Group | KC735M | KCPK30 | KMF |
| P | 1 | – | – | – | 1485 | 1300 | 1210 | – | – | – |
| 2 | – | – | – | 920 | 830 | 750 | – | – | – |
| 3 | – | – | – | 830 | 750 | 680 | – | – | – |
| 4 | – | – | – | 620 | 575 | 520 | – | – | – |
| 5 | – | – | – | 850 | 760 | 690 | – | – | – |
| 6 | – | – | – | 520 | 450 | – | – | – | – |
| M | 1 | 340 | 290 | 270 | 680 | 600 | 515 | – | – | – |
| 2 | 310 | 280 | 250 | 610 | 530 | 460 | – | – | – |
| 3 | 230 | 200 | – | 475 | 430 | 380 | – | – | – |
| K | 1 | – | – | – | 965 | 875 | 780 | – | – | – |
| 2 | – | – | – | 770 | 690 | 630 | – | – | – |
| 3 | – | – | – | 645 | 575 | 530 | – | – | – |
| N | 1–2 | – | – | – | – | – | – | 1100 | 980 | 890 |
| 3 | – | – | – | – | – | – | 720 | 650 | 560 |
| S | 1 | – | – | – | – | – | – | 100 | 80 | 65 |
| 2 | – | – | – | – | – | – | 100 | 80 | 65 |
| 3 | – | – | – | – | – | – | 100 | 80 | 65 |
| 4 | – | – | – | – | – | – | 80 | 80 | 80 |
| H | 1 | – | – | – | – | – | – | – | – | – |